Industrial Burner Services & Repairs — South Africa

We service and install all major industrial burner brands including BALTUR, Riello, Weishaupt, Dunphy, Ecoflam, and Bentone. Our gas train expertise covers DUNGS, MADAS, Honeywell, and Siemens components. We also have extensive experience with custom and legacy industrial burner systems, including older equipment where direct OEM support may no longer be available. Our technicians are trained on the full range of industrial burner technologies from simple on-off burners to sophisticated electronically-modulated systems with full PLC control. If you have an unusual or uncommon burner brand, contact us - our team has the experience and manufacturer connections to source correct parts and provide expert service.

Yes, we specialise in upgrading and retrofitting aging industrial combustion systems. Typical retrofits include replacing old pressure-jet burners with modern electronic cam-assisted burners, upgrading control systems to PLC-based platforms, adding variable speed drives for combustion air fans, and installing oxygen trim systems for continuous efficiency optimisation. Most retrofits deliver 10 to 20 percent fuel efficiency improvements with payback periods of 12 to 24 months. We handle the complete retrofit process including site assessment, equipment specification, removal of old equipment, installation, commissioning, and performance verification. All retrofit work is fully documented and certified.

Our comprehensive combustion audits include flue gas analysis across the full firing range measuring oxygen, CO, CO2, NOx, and flue gas temperature; burner performance mapping at multiple firing rates; safety system functionality testing including valve proving, leak testing, and flame detection verification; complete gas train inspection for component condition and compliance; control system review including setpoints and interlocks; and a detailed written report with prioritized recommendations and budget estimates for remedial work. Audits typically take one to two days depending on system complexity, and we provide the report within five working days of the site visit.

We provide 24/7 emergency response for industrial clients. In Gauteng, our technicians typically arrive within 2 hours of your call. For clients outside Gauteng, we coordinate the fastest possible response using our network of certified technicians and same-day courier services for critical spare parts. Our emergency line is staffed by experienced technicians who can provide initial telephone diagnosis and advice while the on-site response is being mobilised. We prioritise emergency calls based on severity, with gas leaks and complete production shutdowns receiving the fastest response.

Yes, precision combustion tuning is one of our core industrial services. Using advanced flue gas analysers from leading manufacturers, our technicians optimise the air-to-fuel ratio across the entire firing range to maximise efficiency while maintaining safe operation and compliance with emissions limits. We typically achieve efficiency improvements of 2 to 5 percent through tuning alone, which translates directly into fuel cost savings. For facilities with variable load profiles, we optimise performance at multiple firing rates to ensure efficient operation across all operating conditions. We provide before-and-after performance data so you can see the improvement.

All our industrial technicians are SAGA-registered gas practitioners with additional certifications in combustion engineering, industrial safety systems, and environmental compliance. Many hold manufacturer-specific certifications from BALTUR, Riello, and Honeywell. Our senior technicians have combined experience of over 50 years in industrial combustion. Our team includes members with GCC (Government Certificate of Competence) qualifications and specialists in industrial control systems and PLC programming. We invest continuously in training and professional development to maintain the highest standards of technical expertise.